FA-XIS Compact X-ray Inspection System: Precision Safety for Small-Packaged Food Products

For manufacturers of small-packaged food items—from single-serve snack pouches and dried fruit bags to small frozen meal trays—ensuring product safety while maintaining production efficiency is a constant challenge. Even the tiniest foreign body can lead to costly recalls, damage brand reputation, and erode consumer trust. GreenHarvest Foods, a leading producer of organic dried fruit and nut snacks in Australia, turned to Shanghai Fanchi-tech Machinery Co., Ltd. to solve its inspection challenges. By deploying our FA-XIS Compact X-ray Inspection System, GreenHarvest eliminated contamination risks, reduced waste, and secured long-term compliance with global food safety standards.

The Challenge: Small Packages, Big Risks

GreenHarvest Foods produces over 50,000 small-packaged organic snacks daily, including 50g dried mango pouches, 80g mixed nut bags, and 100g frozen berry trays. In early 2025, a 0.8mm glass fragment from a broken processing container was found in a bag of almonds, triggering a regional recall that cost the company AUD 38,000 in direct expenses and damaged its relationship with a major Australian supermarket chain.

The company’s legacy inspection system exposed critical flaws:

Inadequate Sensitivity: The old X-ray machine failed to detect small, low-density contaminants like glass and plastic fragments smaller than 1.2mm, missing common foreign bodies from processing equipment.
Bulky Design: Standard X-ray systems were too large for GreenHarvest’s compact production floor, forcing manual inspection of 25% of batches and slowing production by 20%.
High False Rejects: The dense, organic composition of dried fruits and nuts created strong interference, leading to false rejects of 11% of production—wasting 220kg of qualified snacks weekly.
Hygiene Risks: The old machine’s crevice-ridden design was difficult to clean, creating bacterial growth risks and failing HACCP audits.

“Our small organic snacks are our brand’s identity, but product safety was our biggest liability,” says Sarah Jenkins, Quality Director at GreenHarvest Foods. “We needed a compact, sensitive, and hygienic X-ray system that could handle our diverse portfolio without slowing our lines.”

The Solution: Fanchi-tech FA-XIS Compact X-ray Inspection System

After evaluating 5 competitors, GreenHarvest selected the FA-XIS Compact X-ray Inspection System for its space-saving design, high sensitivity, and food-grade construction. As shown in our factory photos, the FA-XIS features a 304 stainless steel frame, compact footprint (1.2m × 0.8m), small conveyor belt (250mm width), touch-screen control panel, and mobile casters with fixed foot cups—all engineered for small-packaged food production.

1. Ultra-High Sensitivity for Small Contaminants

The FA-XIS uses high-resolution X-ray imaging (0.1mm pixel resolution) and adaptive signal processing to detect even the smallest foreign bodies in dense organic products:

Metallic Contaminants: Detects ferrous, non-ferrous, and stainless-steel fragments ≥ 0.4mm
Non-Metallic Contaminants: Identifies glass (≥ 0.6mm), hard plastic (≥ 0.8mm), and rubber (≥ 0.9mm) fragments
Product Integrity Checks: Verifies correct portioning, seal integrity, and missing components in small packages, reducing rework by 18%

During on-site validation, the FA-XIS detected 100% of test contaminants in 50g dried mango pouches and 80g nut bags—eliminating the need for manual inspection entirely.

2. Compact, Hygienic Design for Small-Pack Lines

The FA-XIS’s streamlined footprint fits seamlessly into GreenHarvest’s tight production layout, while its crevice-free 304 stainless steel construction supports daily high-pressure washdowns. Key features:

Small Conveyor Belt: 250mm width perfectly accommodates small snack pouches and trays, preventing jams and tipping.
Mobile Design: Casters with fixed foot cups allow easy repositioning, ideal for flexible production lines.
Hygienic Construction: Smooth, seamless surfaces resist buildup of organic residues, reducing cleaning time by 35%.

3. Intelligent Operation & Compliance

The FA-XIS’s touch-screen control panel stores 30+ product presets, enabling SKU switching in 18 seconds—down from 10 minutes with manual calibration. It also:

Logs 100,000+ inspection records for audit-ready traceability.
Supports remote monitoring, allowing GreenHarvest’s quality team to review data in real time.
Meets CE, FDA, HACCP, and EU 178/2002 standards, ensuring full compliance.

The Outcome: Zero Recalls & 20% Faster Production

In the 8 months since deploying 4 FA-XIS Compact units:

26 Critical Contaminants Intercepted: Detected 0.4–0.9mm metal and non-metal fragments (12 metal, 8 glass, 6 plastic) in small packages, preventing 3 potential recalls and AUD 52,000 in estimated losses.
92% Reduction in False Rejects: Weekly snack waste dropped from 220kg to 18kg, saving AUD 1,600 monthly in material costs.
20% Faster Production: Eliminating manual inspection increased line efficiency by 20%, adding 8 hours of weekly capacity during peak holiday demand.
100% Audit Compliance: Passed all HACCP and Australian food safety audits with zero non-conformities, securing a 3-year contract extension with its largest retail partner.

“The FA-XIS didn’t just fix our inspection problem—it transformed our approach to food safety,” says Jenkins. “We now have complete confidence that every small package leaving our facility is safe, compliant, and defect-free.”

Why Fanchi-tech’s FA-XIS Leads in Small-Pack Food Inspection

For small-packaged food manufacturers, the FA-XIS Compact system delivers:

Precision Detection: Captures tiny metal and non-metal contaminants in dense organic products.
Space-Saving Design: Compact footprint fits into tight production layouts, with mobile casters for flexibility.
Hygienic Construction: 304 stainless steel and washdown-ready design meet strict food safety standards.
Intelligent Operation: Fast SKU switching and real-time data logging streamline compliance.
Global Support: 2-year warranty, local service teams in Asia-Pacific, and 24/7 technical assistance.

Secure Your Small-Pack Food Lines Today

If you’re a small-packaged food manufacturer facing contamination risks, false rejects, or space constraints, contact Kerry Wang to arrange a free virtual demo or on-site trial of the FA-XIS Compact X-ray Inspection System. We’ll test the unit with your specific products to validate performance for your line speed and SKU mix.

Shanghai Fanchi-tech Machinery Co., Ltd.

Email: fanchitech@outlook.com
Website: www.fanchitechnology.com